What Are Progressive Dies?
Progressive Dies is a fast and efficient way to make metal parts. In this process, a long strip of metal is fed from a coil into a tool called a progressive die. The metal moves through a series of stations inside the die. At each station, a different operation is performed-like cutting, bending, or shaping. By the time the metal strip reaches the end, a finished part is produced, and the leftover strip is removed as scrap
Types of Progressive Dies We Manufacture
We design and manufacture a wide variety of progressive dies tailored to diverse part geometries and production volumes. These include:
Single-Row Progressive Dies
Ideal for medium to high-volume production with streamlined linear tooling.
Multi-Row Progressive Dies
Suited for producing multiple identical or mirrored components in one operation—doubling productivity.
Compound Progressive Dies
An integrated solution that combines cutting and forming within the same station—used where extreme precision and repeatability are required.
Industries We've Served
Our progressive dies have helped drive production efficiencies across several industries:
Automotive
Components for chassis, braking systems, seat structures, and electrical modules.
Electronics
Contact terminals, connectors, EMI shielding, and micro-formed parts.
Aerospace
Lightweight, complex geometries for brackets, fasteners, and casing structures.
Appliances
Sheet metal parts for ovens, air conditioners, and washing machines.
Key Features of Progressive Dies:
Multi-Station Design
Progressive dies are typically composed of multiple stations arranged sequentially along the path of the metal strip.
Sequential Operations
Each station performs a specific operation, such as cutting, bending, or forming, until the final part is produced.
High Production Rates
Progressive dies are ideal for high-volume production due to their ability to perform multiple operations in a single stroke.
Cost-Effectiveness
By reducing the need for multiple tooling setups, progressive dies can be more cost-effective than other stamping methods.
Automation
Progressive dies are often designed for integration with automated systems, further increasing production speed and efficiency.
Examples of Progressive Die Applications:
Automotive Parts
Progressive dies are widely used to produce various automotive components, such as brackets, panels, and brackets.
Electronics Components
Small, intricate parts for electronics devices, such as connectors and switches, are often produced using progressive dies.
Household Appliances
Components for household appliances, such as housings and panels, can be efficiently produced using progressive dies.
Consumer Products
Many consumer products, such as beverage can lids, are produced using progressive stamping.
Ready to Learn More?
Contact our team of experts to discuss your specific requirements and how our Progressive Dies can benefit your manufacturing process.
