Frequently Asked Questions
Answers to common questions about Ahlu Engineers' servo transfer systems, press automation, and special-purpose machines (SPM).
What is Ahlu Engineers?
Ahlu Engineers - also known as Ahlu Engineers Private Limited and AEPL - is an Indian manufacturer of custom servo transfer systems, special-purpose machines (SPM), and press automation solutions. All three names refer to the same company. Founded in 2017 and headquartered in Rajkot, Gujarat, the company serves manufacturers across India with automation solutions for sheet metal stamping, power press operations, and assembly.
What products does Ahlu Engineers manufacture?
Ahlu Engineers manufactures three main product lines: 1. POWER PRESS AUTOMATION a) Servo Transfer Systems (for automating part transfer on and between presses): • AST2AII - Servo Transfer 2-Axis Double Bar type: High-speed 2-axis transfer for single presses using a double bar mechanism. Replaces manual operators for in-press part transfer. Available in 3 pitch variants. • AST2AI - Servo Transfer 2-Axis Single Bar type: 2-axis transfer with a single bar mechanism plus a gripper axis. Compact and suited for C-frame presses. Available in 3 pitch variants. • AST3AII - Servo Transfer 3-Axis Double Bar type: Specialized for deep-draw/Z-axis guided insertion. 3-axis servo transfer with double bar rigidity. Available in 3 pitch variants. • ACSTS - Cantilever Servo Transfer System: 2-axis transfer via a cantilever single bar mechanism. Designed for C-frame presses with minimal line changes. Available in 3 pitch variants. • AMPTS - Multi-Press Transfer System: Transfers parts across multiple individual presses (3-press multiples) via a single bar mechanism with 2 axes + gripper axis. Replaces up to 6 operators with 1 supervisor. b) Sheet Metal Dies: • Transfer Dies - Multi-station dies for progressive part forming across stations in a single press stroke. • Progressive Dies - Strip-fed dies that perform multiple operations simultaneously across multiple stations. • Compound Dies - Single-station dies that perform multiple operations (e.g., blanking + piercing) in one stroke. c) Press Automation Accessories: • ASRF - Ahlu Servo Roll Feeder: Synchronizes with the press to automatically feed sheet lengths per stroke. Best for thicker sheets where coil feeding isn't possible. • AMPF - Ahlu Mechanical Press Flap: Synchronizes with the press to eject scrap/parts from the die, reducing operator fatigue and enabling higher press speeds. • ABF - Ahlu Blank Feeder: Automated sheet/blank feeding for stamping lines using a double-decker magazine system. Eliminates manual blank handling. • AISBF - Indexing Stacker with Blank Feeder: Combined stacking and feeding system for blanked sheet parts. 2. SPECIAL PURPOSE MACHINES (SPM) • Operational SPMs - Custom machines for specific production operations (pressing, riveting, leak testing, etc.) • Assembly SPMs - Automated assembly stations for multi-component products across electrical, consumer goods, and automotive industries. • Vision Inspection SPMs - Camera and sensor-based automated inspection systems for defect detection, dimensional verification, and quality rejection. 3. ELECTRICAL PANELS • PCC Panel (Power Control Centre) • MCC Panel (Motor Control Centre) • APFC Panel (Automatic Power Factor Correction) • DOL Panel (Direct On-Line Starter Panel) • HVAC Panel (Heating, Ventilation & Air Conditioning Control Panel)
What is a servo transfer system in press automation?
A servo transfer system is an automated mechanism used in press shops to move sheet metal parts between stations on a power press or between multiple presses. Instead of operators manually moving parts, servo motors drive a bar mechanism (single or double bar) to transfer parts at high speed and precision. Ahlu Engineers' servo transfer systems replace 4–6 manual operators per line, increase press speeds, and reduce defects caused by human handling.
What is the AMPTS series?
The AMPTS (Ahlu Multi-Press Transfer System) is a servo-programmable transfer system designed for transferring parts between individual presses in a multi-press production line. It handles 2 axes plus a gripper axis via a single bar mechanism. It replaces up to 6 operators with just one supervisor for the entire line. It functions in batches of 3 presses and is available in 3 pitch variants.
What is the difference between the AST2AI and AST2AII?
Both are 2-axis servo transfer systems for single presses. The AST2AI (Single Bar type) drives the transfer unit using a single bar mechanism for 2 axes plus an additional gripper axis. The AST2AII (Double Bar type) uses a double bar mechanism, providing higher rigidity and stability - better suited for heavier parts or faster speeds. Both are available in 3 transfer pitch variants.
What is a Special Purpose Machine (SPM)?
A Special Purpose Machine (SPM) is a custom-designed machine built for a specific manufacturing task that standard general-purpose machines cannot efficiently perform. Ahlu Engineers designs and manufactures SPMs for assembly automation, vision inspection, leak testing, riveting, pressing, and other custom operations across industries including automotive, electrical, pharma, and consumer goods.
Where is Ahlu Engineers located?
Ahlu Engineers' manufacturing plant is located at: Golden Green Industrial Park, Plot no 439, Deva Tecnocast Street, Near Makhwad Chokdi, Khambha 360311, Lodhika, Rajkot, Gujarat, India. The company also has a sales office in Dombivali (East), Thane, Maharashtra.
Does Ahlu Engineers serve clients outside Gujarat?
Yes. Ahlu Engineers serves manufacturers across India, with clients in Haryana (Gurgaon), Maharashtra, and other states. The company has also exported automation solutions to Gulf countries.
What industries use Ahlu Engineers' automation solutions?
Ahlu Engineers primarily serves: (1) Automotive & Tier 1 automotive component manufacturers for sheet metal stamping; (2) Electrical & electronics manufacturers for assembly SPMs; (3) Household goods / consumer products manufacturers; (4) Pharma industry for custom turnkey production lines; (5) Textile & chemical industries for maintenance and custom automation.
How long has Ahlu Engineers been in business?
Ahlu Engineers was incorporated in 2017-18. The company has 7+ years of experience in industrial automation. In 2023, it was recognized as one of the 'Top 10 Special Purpose Machine Manufacturers (SPM) in India 2023' by Industry Outlook Magazine.
How do I request a quote from Ahlu Engineers?
You can request a quote by: (1) Visiting ahluengineers.com/quote; (2) Calling +91 8295 150 210; (3) Emailing [email protected] or [email protected]. The team will follow up to understand your specific automation requirements.
What is the typical delivery or lead time for an automation system from Ahlu Engineers?
Lead times vary by project complexity. Standard servo transfer systems typically have lead times of 8–16 weeks. Custom SPMs and turnkey production lines require more time depending on scope. Contact the sales team at +91 8295 150 210 for a project-specific timeline.
Have a Different Question?
Our team is happy to answer any specific questions about your automation requirements.